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Sleep on It

Marshall Mattress has been honing the science of a good night's sleep for over 100 years


By April Lim | December 12, 2011


It is recommended adults get at least eight hours of sleep, and while that may be just a wink of an eye for many, the time you spend snoozing accounts for about one-third of your day. That’s a little over two days a week’s worth of shut-eye. With so much time spent in bed, it’s important that we rest on the best. 

Marshall Mattress was founded in Toronto in 1900 by James Marshall, an English-born machinist and engineer, who invented the world’s first individual pocketed spring mattress. Over a century later, Marshall Mattress has continued to uphold its long-standing commitment to quality, comfort, craftsmanship and consistency, and is still manufacturing bedding products in its Toronto factory.  The current ownership has a combined 56 years of experience in the mattress industry and the family’s participation in the industry dates back an impressive 107 years.

“Like many other competitive products, there are the mass-produced ‘piecework’ versions of pocket coil as well as the more hand-crafted ‘timework’ versions like Marshall, who produces a mattress set like a piece of fine personal furniture,” says Brad Warner, Marshall Mattress’s co-president. “The genuine Marshall Mattress is a very distinctive product that can be both seen and felt.”  

Marshall’s pocket spring designs sew each coil spring into their own individual pocket. When fitted together, the coils become a suspension system that contour to each person, providing support and comfort that are vital factors in determining whether you spend a restless night tossing and turning, or a peaceful sleep that leaves you feeling refreshed and rejuvenated. 

Over the years, Marshall Mattress has diligently retained James Marshall’s founding philosophy of good design and use of high-quality materials and workmanship. At the same time, they have developed improved manufacturing methods, such as incorporating up-to-date equipment and careful handiwork, continually upgrading sewing and assembly techniques, and using both natural-source and clean man-made components.

Q&A: Susan Ly
Marshall Mattress marketing co-ordinator Susan Ly explains what makes Marshall Mattress stand out from all the rest

What is Marshall Mattress’s environmentally friendly approach to manufacturing?
Our design philosophy is to ensure better use and longer useful life of assembly materials in finished product. Our proprietary pocket coil and other unique mattress designs are produced carefully and consistently, offering great support and comfort with enhanced useful life to match as closely as possible the formal warranty period (or beyond). By intention our mattresses achieve excellent useful life and won’t end up in a landfill after a few years.

Our manufacturing process is constantly reviewed, streamlined and improved wherever possible, either to eliminate, reuse or reclaim excess clean new waste. Post-manufactured quilted and unquilted mattress cover waste fabric offers three ways of waste reclamation: 

1.  Certain sizes of quilting scrap are repurposed and converted to box spring upholstered corners.  

2.  Smaller quilt scrap pieces are reclaimed and reused as raw material to high-grade chip-foam carpet under-padding by a dedicated manufacturer.  

3.  Excess short-yardage fabrics too small for mattress making and sample cover fabric swatches are donated to schools for arts-and-crafts and costume making.

How does Marshall Mattress set itself apart from other mattress companies?
We manufacture our pocketed spring mattress sets, featuring our own current patented pocket spring assembly, produced on-site in our Toronto factory. We do not subcontract offshore. Our patents include folding mattress designs in king and queen sizes to deal with difficult delivery access in older homes, townhouses and modern condominiums. These features eliminate damage to the mattress and your home during the delivery and installation process. We are one of the very few companies that still offer a variety of two-sided flip mattresses. As well, we are known for our custom work. In particular, we are able to create mattresses for antique furniture and modern European furnishings that differ in sizes from conventional North American bedding. Our mattress sets also offer a range of low-profile bed bases and bedding support accessories to customize the height of the mattress to the customer’s furnishing needs.

How does Marshall make sure it keeps up to date with luxury mattress craftsmanship?
We are constantly doing in-house research and product development, which as a stand-alone independent we must do in order to stay ahead of the competition with regards to mattress performance and overall quality assurance. We continue to develop new products within our core specialties and Marshall goods are continuing to be sold within Canada and exported abroad.

Mattress Tips

How do you suggest people find the best mattress for themselves? 
Shop with your spouse or sleeping partner.  Be sure you both lie down on the mattress together. The mattress should serve both your preferences and needs. Voice any health concerns that might be associated with sleep, such as back problems or allergies. Indicating these issues to the professionals will allow them to suggest the right mattress for you.

When testing mattresses at a showroom, what should people pay special attention to when they lie down on the beds? 
To gauge the right comfort and support level, lie on the mattress in your sleeping position. Support needs differ according to how you sleep. If you sleep on your side, you actually need more cushioning, because your body weight is supported on less surface area than if you sleep on your back or stomach.

Take your time and let yourself feel the differences. Try several mattresses, and once you have narrowed down your choices, spend 10 to 15 minutes on each. Don’t be shy; mattress salespeople understand how important it is to find the right style and firmness level for you. Trust your own feelings when lying down, as often that will make up your mind for you.

How should you care for your mattress to preserve its longevity?
Protect your mattress. Keep your mattress clean and prevent cover soiling penetration by always using a quality mattress protector pad. Flip and/or rotate your mattress four times a year to distribute the wear evenly. • 


Photo Courtesy: Joy Von Tiedemann



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